There are some obvious uses of converting equipment in the healthcare industry. Rolls of sterile gauze and pressure-sensitive tape, for example, must go through the converting process before packaging them into a usable form. With new advances in medicine, the role of converting in the medical industry is expanding and changing, which means the manufacturers of medical-grade equipment must also be prepared to innovate and evolve.
You can find more information on our web, so please take a look.
These days, converting is being used for medical devices and wearables, which contain specialized materials that must be coated, laminated, then slit, die-cut, or processed in other ways before going to market. Wearable devices, which can monitor health metrics such as heart rate, blood pressure, and oxygen levels, often use flexible substrates that require specialized handling during the converting process.
Regardless of whether high-tech wearables or bandages for wound care are being manufactured, converting for the medical sector requires maintaining strict quality control to meet the stringent safety standards of the industry. Oftentimes, this requires the converting to occur in a clean room.
Pressure-sensitive adhesives. PSAs. Peel-and-stick tapes. Sometimes pressure-sensitive adhesive tapes, sometimes simply tapes. Adhesive tapes are designed to stick using surface contact and only the pressure we put on them when applied.
No matter what you call them, pressure sensitive adhesives are all around us.
In this post &#; Part 1 of what we hope will be a much more extensive pressure-sensitive adhesive tape FAQ &#; we'll provide short answers to some of the most frequently asked questions about pressure sensitive adhesives their applications.
Don't expect long-winded answers here; just short and sweet. Not to worry, though. We'll link you to additional information wherever we can. We'll also take some time to share with you how a world-class materials converter like JBC Technologies uses adhesive tapes in custom die-cut solutions to convert design concepts into reality for our customers.
So without further ado, let's answer some frequently asked questions about pressure-sensitive adhesive tapes.
A pressure-sensitive adhesive is any adhesive designed to adhere to a surface without needing heat or extended curing times but with only surface contact and minimal application pressure.
A pressure-sensitive adhesive tape is any sticky tape - with or without a liner material (think paper or plastic film) - that is coated with a pressure-sensitive adhesive. For example, masking tape is a PSA tape without a liner.
Pressure-sensitive adhesive tapes are generally grouped into four main construction categories: adhesive tapes, single-coated tapes, double-coated tapes, and transfer tapes. They are broken down even further regarding their end-use applications (i.e., automotive, medical-grade, EMI/RFI shielding).
Making pressure-sensitive tapes involves applying a liquid PSA to a carrier material, after which it is either left open and then rewound onto itself (e.g., Scotch tape) or covered with a protective, removable liner (e.g., stickers and labels) and then rewound.
A great video all about how adhesive tapes are made - Adhesive Tape | How it's Made
There are four main manufacturing processes to make pressure-sensitive adhesive tapes: hot melt, solvent-based, emulsion (water-based), and ultra-violet (UV) cured. Each is dependent upon the type of adhesive being used.
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PSA tapes typically use one of three main types of pressure-sensitive adhesive: rubber (synthetic or natural), acrylic, and silicone.
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Most people use a PSA tape instead of a liquid adhesive because they are thin, lightweight, easy to work with and form quick bonds that don&#;t require extended cure times.
PSA tapes are great for custom die-cutting. Generally, adhesive tapes are easy to cut, and we can often help you find a tape that will work with nearly every material and substrate. PSA tapes are an excellent option for adding bonding and joining capabilities to your custom die-cut parts.
Pressure-sensitive adhesive tapes have many advantages; most notably, they can reduce assembly time, bond dissimilar materials without incompatibility concerns, reduce vibration and noise, and eliminate the need for mechanical fasteners.
Adhesive tapes can fail to do their jobs properly for several reasons, but most can be traced back to (1) the application environment and (2) the bonding substrate. Your PSA tape may disappoint you if you don&#;t consider the end-use environment (things like temperature and humidity) or the substrate and its surface energy (Some plastics are difficult to bond to.).
Like most industrial adhesives, pressure-sensitive tapes have a recommended best-by date, often given by the tape manufacturer. If the tapes are not stored in a relatively cozy environment (free from extremes of temperature and moisture), their performance may suffer.
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Want to find a creative way to eliminate mechanical fasteners, apply adhesives to your seals, gaskets, and insulation materials to aid with assembly, or mask out an intricate shape to speed production on your line? Or source die-cut components for your remote patient monitoring product? JBC Technologies has you covered.
JBC Technologies is a 3M Preferred Converter and an Avery Dennison ADvantage Converter Network member. We have over 30 years of materials converting experience, 4 locations, and a wide variety of state-of-the-art converting equipment, and we're ready to help create your custom die-cut solution today.
We'll work with you and our adhesive manufacturer partners to determine the suitable pressure-sensitive adhesive tapes for the job, along with the right die-cutting processes and automated assembly systems to enable us to integrate our adhesives onto your die-cut parts in the most efficient manner possible.
Contact us so we can learn more about your custom application. We'd also love to share more about our expertise in adhesive tape and the different adhesive tapes we can use to make custom die-cut solutions for you today.
If you want to learn more, please visit our website Tape Converting Equipment.